Z Corporation Z 406 User Manual Page 59

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Z406 System User Manual Z Corporation
www.zcorp-users.com 59
6.5 WATER TRANSFER PRINTING
Water transfer printing is a process that enables 2D printed patterns
to be applied to three-dimensional objects. The process is suitable
for production as well as prototyping. Currently, the most prevalent
use of water transfer printing may be in auto finishing. As shown in
the picture below, many trim packages utilize the process to mimic
high-end wood finishes on plastic or metal components. The
process is also often used on small electronics equipment, decorative items and architectural
trim.
The process transfers a 2D image onto a 3D object by floating the image on
the surface of a heated water bath and dipping the 3D object, through the
image, into the bath. A subsequent sealing step with a spray lacquer gives
the part durability with a wide range of surface finishes. Any part that can be
primed and spray-painted can be dipped. Equipment manufacturers, such as
Dips ‘n’ Pieces, claim that virtually any geometry can be dipped. With proper
masking, parts can be dipped from all directions to give a near continuous pattern
on every surface of a part.
There is some equipment to purchase and set-up to be able to perform this printing process in-house,
however there are several service bureaus that will dip parts for a fee. Any image can be transferred
to the object, however, standard patterns and color combinations prevail at most service bureaus.
The process is also referred to as: Dip Printing, Immersion Printing, 3D Printing, or Cubic Printing.
Process Description
Part preparation: Print the chosen part using any Z Corporation plaster series powder. The part
should be infiltrated with cyanoacrylate or epoxy resin. Sand the part prior to dip printing. For an
improved finish, the part can be sprayed with a spray-filler (such as Plasti-kote Sandable Primer or
Spraila AutoK) and sanded again. Make sure to remove any dust. NOTE: Many service bureaus
capable of water transfer printing will take an infiltrated part and do all of the sanding and finishing for
you - included in the fee.
Film Printing: The decor or pattern is printed on a special, high-
molecular, water-soluble film. Any image can be printed.
Common images include realistic wood grains, carbon fiber
patterns, metals and metalics, stone, camouflage and decorative
images.
Priming: Z Corp. parts should be primed and painted in a base
color (e.g. brown for parts which are to be printed in a wood grain
decor).
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