Z Corporation Z 406 User Manual Page 26
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- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
- Z406 System User Manual 1
- September 2004 1
- Z Corporation 1
- Table of Contents: 2
- APPENDIX I 5
- Table of Figures 6
- 1 YOUR Z406 SYSTEM 8
- 1.4 Z406 SYSTEM COMPONENTS 14
- 1.6 USEFUL TIPS 15
- 2.1 HARDWARE CONTROLS 18
- Technical Tip 19
- Wash Fluid Binder Solution 26
- Color Binder 26
- Solution 26
- Waste Fluid 26
- 3 USING ZPRINT SOFTWARE 29
- 3.2 ORIENTING THE PART 30
- 3.4 PRINTING THE BUILD 33
- 4 POST PROCESSING THE PART 34
- 4.2 DEPOWDERING THE PART 35
- 1. Turn on air compressor 36
- 2. Turn external vacuum on 37
- Press down on 38
- ON/OFF Switch 40
- Suction Control 40
- Air Pressure 40
- 4.3 DRYING THE PART 45
- 5 INFILTRATING THE PART 49
- 6 APPLICATIONS 54
- 6.2 PAINTING PARTS 56
- 6.3 POLYESTER RESIN 57
- 6.4 ELECTROPLATING 58
- 6.5 WATER TRANSFER PRINTING 59
- 6.6 INVESTMENT CASTING 62
- 6.7 FLEXIBLE PARTS 64
- 6.8 THERMOFORMING 65
- 6.9 RTV MOLDING 67
- 7 MAINTENANCE 73
- All targets are 80
- 7.3 COLOR ALIGNMENT 82
- 7.4 FLUSHING THE BINDER 84
- 7.5 GREASING THE FAST AXIS 84
- 7.6 GREASING THE SLOW AXIS 85
- 7.7 OILING THE SNOWPLOWS 86
- 7.8 CLEAN UNDER THE GANTRY 86
- 9 CHANGING MATERIAL SYSTEM 92
- Change Powder Type 94
- Recommended Saturation 95
- 9.1 USING ZCAST POWDER 97
- 9.2 USING ZP250 POWDER 100
- Use a paper 104
- 10 TROUBLESHOOTING 106
- 11 Z406 SYSTEM DETAILS 110
- 12 SYMBOLS USED 111
- 12.1 SYSTEM SPECIFICATIONS 112
- 12.3 ERROR CODES 113
- 13 INDEX 117
- 501 Direct 119
- Metal Casting 119
- 1 Introduction 122
- 2 General Safety 123
- 2.1 Safety Precautions 123
- 2.2 Safety Symbols 123
- 2.3 Safety Instructions 124
- PREPARING AND BAKING MOLDS 126
- POURING MOLTEN METAL 126
- FINISHING 127
- 3 ZCast Advantages 128
- 3.1 The Material 128
- 3.2 Design Freedom 128
- 4 Locating a Foundry 130
- 4.1 Foundry Trial Parts 130
- Direct Pour 132
- Shell Method 132
- Combination Method 133
- 5.3.1 Direct Pour Method 134
- 5.3.2 Shell Method 135
- 5.4 Printing Your Model 136
- 5.5 Conclusion 136
- 6.1 Direct Gating 137
- 6.3 Shelling your Mold 137
- 6.4 Stiffening Ribs 138
- 6.5 Venting 138
- 6.5.1 Venting Cores 139
- 6.5.2 Venting the Mold 140
- 6.6 Parting Lines 143
- 6.8 Mating Surfaces 144
- Rubber Hose 144
- 6.9 Geometry Guidelines 145
- 6.12 Chills 146
- 6.13 Printing 146
- 6.13.1 Machine Settings 147
- 7 Mold Preparation 149
- 8 Pouring Metal 151
- 9 Material Handling 152
- 9.1 Storage 152
- 9.2 Disposal 152
- 9.3 Powder Recycling 152
- 10 Finishing 153
- 10.1 De-molding 153
- 10.2 Secondary Operations 153
- 10.3 Ovens 153
- 11 Foundry Consumables 154
- 11.1 Sand Casting Glossary 155
- 11.1.4 Pouring Cup 156
- 11.1.5 Sprue 156
- 11.1.6 Well 156
- 11.1.7 Runners 156
- 12 Conclusion 157
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