Z Corporation Z 406 User Manual Page 112
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Z Corporation Z406 System User Manual
112 Z Corporation Service (781)852-5050/(877)88-ZCORP
12.1 SYSTEM SPECIFICATIONS
Z406 3D Printer Dimensions: 40” x 31” x 44” high (102cm x 79cm x 112cm high)
Z406 3D Printer Weight: 470 lbs. (210 kg)
Power Requirements and Operating Conditions at Site of Installation:
• Power Requirements: 100-240, 4 amps
• Operating Conditions: 68 to 85ºF, 20 to 60% Relative Humidity, non-condensing.
Lithium Battery: Internal to the Z406 3D Printer is a lithium coin cell type battery. This may
be any one of the following: Type: CR2032, either Maxell, Panasonic, Renata, Sanyo or
Sony. PLEASE NOTE: This battery is not
in a user accessible area and is not user
replaceable. The expected lifetime of the battery is in excess of five years. Replacement
will be handled by your Z Corporation customer service representative.
FCC Notice: Note: this equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interferance to radio communications. Operation
of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.
CENELEC Class A Warning: Note: this equipment has been tested and found to comply
with the limits for a Class A digital device, pursuant to EN 55022. Class A devices are for
office and light industrial environments, and are not generally suitable for home use.
WARNING: This is a Class A product. In a domestic environment this product may cause
radio interference in which case the user may be required to take adequate measures.
- Z406 System User Manual 1
- September 2004 1
- Z Corporation 1
- Table of Contents: 2
- APPENDIX I 5
- Table of Figures 6
- 1 YOUR Z406 SYSTEM 8
- 1.4 Z406 SYSTEM COMPONENTS 14
- 1.6 USEFUL TIPS 15
- 2.1 HARDWARE CONTROLS 18
- Technical Tip 19
- Wash Fluid Binder Solution 26
- Color Binder 26
- Solution 26
- Waste Fluid 26
- 3 USING ZPRINT SOFTWARE 29
- 3.2 ORIENTING THE PART 30
- 3.4 PRINTING THE BUILD 33
- 4 POST PROCESSING THE PART 34
- 4.2 DEPOWDERING THE PART 35
- 1. Turn on air compressor 36
- 2. Turn external vacuum on 37
- Press down on 38
- ON/OFF Switch 40
- Suction Control 40
- Air Pressure 40
- 4.3 DRYING THE PART 45
- 5 INFILTRATING THE PART 49
- 6 APPLICATIONS 54
- 6.2 PAINTING PARTS 56
- 6.3 POLYESTER RESIN 57
- 6.4 ELECTROPLATING 58
- 6.5 WATER TRANSFER PRINTING 59
- 6.6 INVESTMENT CASTING 62
- 6.7 FLEXIBLE PARTS 64
- 6.8 THERMOFORMING 65
- 6.9 RTV MOLDING 67
- 7 MAINTENANCE 73
- All targets are 80
- 7.3 COLOR ALIGNMENT 82
- 7.4 FLUSHING THE BINDER 84
- 7.5 GREASING THE FAST AXIS 84
- 7.6 GREASING THE SLOW AXIS 85
- 7.7 OILING THE SNOWPLOWS 86
- 7.8 CLEAN UNDER THE GANTRY 86
- 9 CHANGING MATERIAL SYSTEM 92
- Change Powder Type 94
- Recommended Saturation 95
- 9.1 USING ZCAST POWDER 97
- 9.2 USING ZP250 POWDER 100
- Use a paper 104
- 10 TROUBLESHOOTING 106
- 11 Z406 SYSTEM DETAILS 110
- 12 SYMBOLS USED 111
- 12.1 SYSTEM SPECIFICATIONS 112
- 12.3 ERROR CODES 113
- 13 INDEX 117
- 501 Direct 119
- Metal Casting 119
- 1 Introduction 122
- 2 General Safety 123
- 2.1 Safety Precautions 123
- 2.2 Safety Symbols 123
- 2.3 Safety Instructions 124
- PREPARING AND BAKING MOLDS 126
- POURING MOLTEN METAL 126
- FINISHING 127
- 3 ZCast Advantages 128
- 3.1 The Material 128
- 3.2 Design Freedom 128
- 4 Locating a Foundry 130
- 4.1 Foundry Trial Parts 130
- Direct Pour 132
- Shell Method 132
- Combination Method 133
- 5.3.1 Direct Pour Method 134
- 5.3.2 Shell Method 135
- 5.4 Printing Your Model 136
- 5.5 Conclusion 136
- 6.1 Direct Gating 137
- 6.3 Shelling your Mold 137
- 6.4 Stiffening Ribs 138
- 6.5 Venting 138
- 6.5.1 Venting Cores 139
- 6.5.2 Venting the Mold 140
- 6.6 Parting Lines 143
- 6.8 Mating Surfaces 144
- Rubber Hose 144
- 6.9 Geometry Guidelines 145
- 6.12 Chills 146
- 6.13 Printing 146
- 6.13.1 Machine Settings 147
- 7 Mold Preparation 149
- 8 Pouring Metal 151
- 9 Material Handling 152
- 9.1 Storage 152
- 9.2 Disposal 152
- 9.3 Powder Recycling 152
- 10 Finishing 153
- 10.1 De-molding 153
- 10.2 Secondary Operations 153
- 10.3 Ovens 153
- 11 Foundry Consumables 154
- 11.1 Sand Casting Glossary 155
- 11.1.4 Pouring Cup 156
- 11.1.5 Sprue 156
- 11.1.6 Well 156
- 11.1.7 Runners 156
- 12 Conclusion 157
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